PlantLog — Production QC

Today

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📲

How to Install This App

Add to your phone home screen

✅ This app works right now in your browser.
Follow steps below to install it like a real app on any phone.

1

On Android (Chrome)

Tap the 3-dot menu (⋮) at top right → tap "Add to Home screen" → tap Add. Done. The PlantLog icon appears on your home screen.

2

On iPhone (Safari)

Tap the Share button (□↑) at the bottom → scroll down → tap "Add to Home Screen" → tap Add.

3

Share with your team

Send this page link to your lab technician, shift supervisor, QC inspector. Everyone installs it on their own phone. All data saves on each device.

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📋

Active Batches

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No batches yet.
Tap + New Batch to start.

➕

New Batch

Enter details to begin

Batch ID *

Date *

Shift *

Furnish *

Board Type

Volume (tonnes)

Entered By *

🧪

Input Quality Check

Batch —

🏗️ Cement (OPC 53)

PENDING

SSA: 280–320 m²/kg · Consistency: 28–32% · IST: >30 min

Lot / Truck No.

Qty (tonnes)

SSA (m²/kg) *

vs spec:

Consistency (%)

vs spec:

IST (min)

FST (min)

Decision

✓ Accept

⏸ Hold

✕ Reject

🌫️ Fly Ash

PENDING

SSA: 300–400 m²/kg · 45µ Residue: <12% · LOI: <5%

Lot / Source

Qty (tonnes)

SSA (m²/kg) *

vs spec:

45µ Residue (%)

vs spec:

LOI (%)

vs spec:

Moisture (%)

Decision

✓ Accept

⏸ Hold

✕ Reject

🌿 Cellulose Pulp

PENDING

SSA: 800–1200 m²/kg · Moisture: <12% · Freeness: 400–600 CSF

Lot Ref

Qty (tonnes)

SSA (m²/kg) *

vs spec:

Moisture (%)

vs spec:

Freeness (CSF)

vs spec:

Ash Content (%)

Decision

✓ Accept

⏸ Hold

✕ Reject

🪨 Bentonite

PENDING

SSA: 400–700 m²/kg · Moisture: <15% · Swelling: >20 mL/2g

Lot / Source

Qty (tonnes)

SSA (m²/kg) *

vs spec:

Moisture (%)

vs spec:

Swelling Index

pH

Decision

✓ Accept

⏸ Hold

✕ Reject

⚪ Silica Sand

PENDING

SiO₂: >95% · 150µ Passing: >90% · Moisture: <1%

Lot No.

Qty (tonnes)

SiO₂ (%)

150µ Passing (%)

Decision

✓ Accept

⏸ Hold

✕ Reject

Lab Technician

Remarks

⚗️

Batch / Recipe Mix

Batch —

Standard (Furnish A): Cement 38% · Fly Ash 22% · Silica 18% · Pulp 10% · Bentonite 6%

Actual Mix (%)

Cement *

Target 38%:

Fly Ash *

Target 22%:

Silica

Target 18%:

Pulp

Target 10%:

Bentonite

Target 6%:

Total (auto)

Slurry Properties

Consistency (%)

Target 12–13%:

pH

Slurry Temp (°C)

Mix Duration (min)

Mixer Operator

Start Time

Remarks

⚙️

Machine Parameters

Line 1 · Batch —

Reading Time

Operator

Speed & Flow

Felt Speed (rpm) *

Target 75 rpm:

Drum Speed (rpm)

Pressure

Pump Pressure (bar) *

Target 4.0–4.5:

Vacuum (bar)

Drying / IR

IR Temp (°C)

Target 80–85°C:

Drum Load (%)

Target 90–100%:

White Water

WW pH

WW Temp (°C)

Stoppage / Abnormality?

No

Yes — describe below

Details / Corrective Action

🟢

Green Stage QC

Batch —

Wet Density: 1.60–1.65 g/cm³ · Moisture: 26–28% · Thickness: nominal ±0.3mm

Sample No.

Time

Wet Density (g/cm³) *

Target:

Moisture (%) *

Target:

Thickness (mm)

Weight (kg/sheet)

Length (mm)

Width (mm)

Surface Quality

✓ Good

Crack

Void

Edge defect

Green Stage Result

✓ Pass → Autoclave

⟳ Rework

✕ Reject

Inspector

Remarks

🔥

Autoclave / Curing

Batch —

Temperature: 174–184°C · Pressure: 8–12 bar · Cycle: 6–8 hours

Autoclave Unit

Load (sheets)

Loading Time

Unloading Time

Temperature (°C)

Start

Peak *

Target:

End

Pressure (bar)

Start

Peak *

Target:

End

Anomaly / Pressure Drop?

No

Yes — describe

Autoclave Operator

Remarks

📦

Final QC & Dispatch

Batch —

MOR Dry: ≥16 N/mm² · Density: 1.2–1.4 g/cm³ · Water Abs: <35%

Dry Board Properties

Dry Density (g/cm³) *

Target:

Thickness (mm)

MOR Dry (N/mm²) *

Min 16:

MOR Wet (N/mm²)

Min 8:

Water Absorption (%)

Max 35%:

Moisture (%)

Output Quantities

Total Produced (sheets)

Rejected (sheets)

Rejection Reason

Root Cause — WHY it failed

Dispatch Details

Invoice No.

Dispatch Date

Customer

Vehicle No.

Final Batch Result

✓ Pass & Dispatch

⚠ Partial

⏸ Hold

✕ Reject

QC Sign-off By

Final Remarks

📋

All Batch Records

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